Rapid Prototyping to Mass Production
⏱️ 24h Quote 📈 Prototype + EVT / DVT / PVT
📑 PPAP / FAI / Cpk 🚚 Supply Chain + Logistics Integration
Rapid Prototyping
PROTOTYPE
Engineering Validation (EVT/DVT/PVT)
PPAP / FAI / Cpk / Process Window
End to End Engineering & Logistics Integration
Integrated Prototyping & Validation
Our engineers work hands-on from quotation through prototype, validation build, and process control—bridging project gaps across all NPI stages.
Engineering-Driven Quality at Scale
Metrology (CMM/3D scan), PFMEA, FAI/PPAP, Cpk, DOE and process window setup come standard, de-risking your progression to mass production.
Supply Chain & Logistics Partnership
We collaborate on trade terms, packaging, VMI/JIT, stocking, and DDP fulfillment—including US Dallas warehouse—for seamless global delivery.
How We Move Prototypes to Production
Rapid Prototyping & Quote
Quote and feasibility review in 24–48h; manufacturability feedback and material options from Day 1; fast builds in all core processes.
Engineering Validation
Builds for form, fit, function—DFM/DFMA, tolerance tuning, and first-off metrology to eliminate design bugs before tooling and volume commit
Design Validation Testing
Production-intent materials and process builds, dimensional and functional validation, process capability studies, and validation sample reporting.
Process & Pilot Validation
Golden sample and pilot builds off hardened process, formal PPAP/FAI, Cpk studies, packaging and shipment simulation, reliability/environmental tests.
Mass Production & Scaling
Ongoing SPC/Cpk, tooling maintenance, supplier quality monitoring, VMI/JIT, DDP/deliveries to your global plants, and Dallas warehouse as needed.
From Prototypes to Volume Key Services
From prototype to production, we embed engineering rigor and supply chain alignment—delivering validated builds, quality documentation, and seamless global fulfillment through our Dallas warehouse.
Rapid Prototyping
Engineering Validation (EVT/DVT/PVT)
PPAP / FAI / Cpk / Process Window
Mass Production Scaling Framework
From Prototypes to Volume Key Services
Every Stage Includes:
- DFM/DFMA review & engineering feedback
- FAI/PPAP, metrology reports, SPC/Cpk analysis
- Pilot and golden sample tracking
- SOP-ready documentation (control plan, PFMEA, process instructions)
- Packing & logistics support (VMI/EPE foam, carton, etc)
- Post-SOP: on-going process control & yield improvement
Example Documentation Table
| Deliverable | Phase | Notes |
|---|---|---|
| DFM Snapshot | Quote / Prototype | Identify risks, first recommendations |
| FAI / Dimensional | EVT / DVT | CMM or gauge report, links to prints |
| SPC / Cpk | PVT / Production | Cpk for CTQs, sampling plan for Volume |
| Control Plan / PFMEA | PVT / Production | Process flows and risk / mitigation log |
Speed & Support You Can Rely On
Fast Quotes & Builds
Quotes in 24–48h. Typical rapid parts: 2–7 days. EVT builds: 7–18 days (structure-dependent). Process windows locked before ramp.
Full Engineering Team
Support in English & 中文. Managed account/project engineer ensures continuity across prototype, validation, and scaling.
