Engineering Support (DFM/DFMA/Simulation)

Engineering Support Overview

We provide integrated engineering services that connect design intent with manufacturability, validation and supply chain readiness. Our team helps move projects from CAD to prototype to production while minimizing iterations and risk.

Fast Engineering Feedback • Prototype Correlation 

📑 PPAP / FAI   📊 SPC / Cpk  🏢 Dallas Warehouse Support

CAD/CAM/CAE Support

GD&T & Tolerance Optimization

Failure Analysis & Redesign

Engineering-Driven Product Readiness

From concept to production, we embed manufacturing intelligence early—leveraging simulation, DFM, and quality deliverables to accelerate validation and ensure supplier alignment.

design

Design For Manufacturing From Day One

We ensure features, tolerances and material choices are grounded in your chosen processes—reducing late ECOs and speeding validation.
simulation

Simulation‑Driven Decisions

CAE (thermal/structural/flow) informs design tradeoffs and reduces prototype loops by predicting performance under realistic boundary conditions.
high-quality (3)

Production Handover With Quality Deliverables

We deliver inspection-ready drawings, FAI/PPAP packages, PFMEA and SPC plans so suppliers and customers have what they need for production.

From CAD Intake To Production‑Ready

1

Intake & Requirements

CAD/STEP and drawings; interfaces, environments and compliance constraints; program targets for volume, cost and schedule.

 
2

DFM/DFMA & Tolerance Strategy

Process selection, datum & stack‑up approach, plus fixture and inspection concepts aligned to capability.

3

CAM & Prototype

Toolpath programming, workholding and setup sheets; prototype builds with CMM/3D‑scan correlation to validate geometry.

4

CAE & Validation

Thermal, structural and flow simulation with defined boundary conditions; correlation to test and DOE where needed.

5

Production Handover

FAI/PPAP, PFMEA, control plan and SPC/Cpk for CTQs; documentation and traceability for supplier release and SOP.

Engineering Services (Overview)

Click any service to read detailed offerings, deliverables and example artifacts.
CAD CAM CAE Support

CAD/CAM/CAE Support

Model cleanup, drawing generation, CAM programming, fixture concepts, and CAE simulation tied to prototype correlation and production readiness.

GD&T & Tolerance Optimization

GD&T & Tolerance Optimization

Datum strategy, tolerance stack‑ups, inspection planning and SPC/Cpk approaches to protect function without unnecessary cost.
Failure Analysis & Redesign

Failure Analysis & Redesign

Root cause investigations, DFMEA/PFMEA, corrective redesigns and verification builds to prevent recurrence and improve reliability.
Alternative Materials & Cost Reduction

Alternative Materials & Cost Reduction

Material substitutions, process route changes, part consolidation and finishing optimization to lower total landed cost while preserving function.
deliverable

Typical Deliverables

DFM report, manufacturing drawings with GD&T, CAM setup pack, CAE summary & correlation, FAI/PPAP package, PFMEA and control plan.

Response Times

Quick DFM snapshot in 24–48 hours; prototype correlation and CAE summaries in 1–2 weeks depending on scope.

Supported Tools & File Formats

Native where possible; neutral formats with careful validation where needed.
Discipline Primary Tools Formats Notes
CAD SolidWorks, Creo, Inventor, CATIA STEP, IGES, Parasolid, native part files Title block & revision control; units checked and validated
CAM Mastercam, PowerMill, Fusion 360 Machine posts and setup sheets 3/4/5‑axis, probing and in‑process checks
CAE ANSYS, Simcenter, SolidWorks Simulation Reports, model snapshots, CSV tables Correlation packages with prototype data on request

Ready to Build Your Next Mechanical System?

Share your drawings, target volumes, and timeline. Our team will propose manufacturing routes, DFM improvements, and a path from prototype to mass production.

We make it fast, easy, and risk-free to get started.
Get Free Quote in 30 Minutes

All uploads are secure and confidential

Samples in 1 day, $50-200 fee refunded on 100+ units
Get a Quote in 30 Minutes
All uploads are secure and confidential.