Reliability / Stress / Aging Testing
Simple reliability validation to catch weak points before launch. We define a stress plan based on your use case, run sampling, document failures, and support corrective action verification.
Typical use cases
- DVT: validate design robustness before design freeze
- PVT: confirm process window stability before ramp
- Compare lots and improvements after changes
- Support root cause + closure verification
Common Reliability Test Types
We keep it simple—stress conditions and duration are defined by your product use case and requirements. When special equipment is needed, we can coordinate qualified partners.
Life / Aging Exposure
Accelerated time-based exposure to identify wear-out or drift (scope-defined).
Temperature / Humidity Stress
Environmental stress to confirm stability and catch sensitivity to conditions.
Thermal Cycling (as required)
Repeat cycling to reveal fatigue, cracking, seal issues, or functional drift.
Vibration / Shock (as required)
Stress during transport/use to detect loosening, fatigue and mechanical weak points.
Operational Stress / Duty Cycling
Run products through on/off cycles to verify functional stability over time.
Failure Documentation & Analysis
Record failure modes, conditions, evidence and recommend corrective actions.
What Reliability Testing Helps Prevent
A simple checklist of common field issues we try to catch early.
- Cracks, fatigue, or deformation after repeated cycling
- Seal/leak issues developing over time
- Fastener loosening or performance drift under stress
- Cosmetic or functional degradation under humidity/temperature
- Process variation causing unstable performance across lots
Simple Reliability Workflow
Define → run → report → improve → verify.
How we run it
- Confirm use case, stress conditions, sample size and acceptance criteria
- Execute the stress/aging plan and log results
- Record any failures (photos, notes, timestamps, conditions)
- Support corrective actions and re-test for closure
What you receive
- Reliability test summary (plan + conditions + sample info)
- Raw data logs (as required) + photos/evidence
- Failure notes and suspected failure modes
- Corrective action list + verification results (re-test)
Want a simple reliability plan for DVT/PVT?
Upload drawings and share conditions • NDA available
