CUSTOM COMPONENTS

Custom Components & Full Assemblies CNC, Injection, Casting & More

From precision CNC machined parts to injection molded housings, die cast components, rubber & silicone parts, extrusions and full electromechanical assemblies — we design for manufacturability and deliver prototype → NPI → volume production with robust quality systems.

  • Multi‑process capability: CNC, injection molding, die casting, extrusion and sheet metal
  • End‑to‑end: design for manufacturing, tooling, testing & assembly
  • Global fulfillment: DDP, VMI and warehousing support including USA Dallas hub

CNC Machining

Precision metal & plastic parts with tight tolerances.

Injection Molding

From prototype tooling to high-volume production molds.

Assemblies

Full box build, wiring, testing and finished goods.

What We Make

CNC Machined Parts (Metal & Plastic)

CNC Machined Parts (Metal & Plastic)

5‑axis milling, Swiss turning and precision machining for aluminum, steel, copper, titanium and engineering plastics. Tight tolerances, complex geometry and small‑feature capability for thermal and structural components.
Injection Molded Components

Injection Molded Components

Prototype to production injection molding with LSR, engineering resins (PA, PEEK, PC, ABS), multi‑cavity tooling, and secondary finishing. Overmolding and insert molding supported for hybrid assemblies.
Die Casting & Extrusion

Die Casting & Extrusion

High‑precision aluminum & zinc die casting with optimized gating, vacuum/pressure casting options and post‑machining. Custom extrusions for aluminum profiles and rubber/silicone seals & gaskets.
Sheet Metal, Stamping & Forming

Sheet Metal, Stamping & Forming

Progressive stamping, deep draw, laser cutting and precision bending for enclosures and brackets with rapid prototyping or progressive tooling for high volumes.
Rubber & Silicone Molding

Rubber & Silicone Molding

LSR, compression and transfer molding for seals, gaskets, cable boots and vibration mounts with tight durometer control and biocompatible options.
Casting, Forging & Welding

Casting, Forging & Welding

Sand, investment and gravity casting; forging for structural parts; welding (laser, TIG, MIG, FSW) and precision joining for assemblies and thermal components.

Manufacturing Capabilities

CNC Machining

CNC Machining

High‑precision 3/4/5‑axis milling, Swiss turning and multi‑axis CNC for complex parts. Typical tolerances down to ±0.01 mm with advanced fixturing and in‑process probing.

Injection Molding

Prototype and production molds, multi‑shot molding, LSR and insert molding. DFM reviews to balance cycle time, warpage and mechanical properties.

Die Casting & Secondary Machining

Die Casting & Secondary Machining

Aluminum and zinc die casting with tool design support, vacuum casting for porosity control and CNC finishing for bearing surfaces and tight features.
Rubber & Silicone Molding

Rubber & Silicone Molding

LSR automation, tight durometer control and post‑cure processing for long lifecycle elastomer parts.
Sheet Metal & Stamping

Sheet Metal & Stamping

Progressive tooling for high volumes, laser profiling for low volumes and deep draw for complex geometries with secondary finishing and assembly.
Assembly & System Integration

Assembly & System Integration

Electromechanical assembly, wiring harnesses, thermal subassembly (cold plates, heat sinks), functional testing, burn‑in and final packaging for global distribution.

Materials & Finishing

We work with a broad material set to meet mechanical, thermal and regulatory requirements — including Aluminum 6061/7075, ADC12, A380; stainless steels (304/316/420); copper & alloys; zinc (Zamak); engineering plastics (PA, POM, PEEK, PC/ABS); and LSR/silicones.

Surface treatments

Anodizing (standard & hard), powder coat, wet paint, passivation, nickel/chrome/zinc plating, black oxide, polishing, sandblasting, laser marking, silk screen and pad printing.

Performance coatings

Thermal coatings, corrosion resistant coatings, anti‑fingerprint and UV stabilizers tailored to end‑use environments.

Materials & Finishing

Tooling & Mold Engineering

In‑house mold design, EDM, CNC tool machining and tool trial capability. We design injection molds, die casting dies, extrusion tooling and progressive stamping tools with lifecycle planning and maintenance programs.

Mold life & maintenance

Planned maintenance, spare components, and mold refurbishment programs to reduce downtime and protect NPI schedules.

Tooling & Mold Engineering

Prototype → NPI → Mass Production

Our development path guides you from quick-turn prototypes (CNC, 3D print, soft tooling) through EVT/DVT/PVT validation to PPAP/FAI and scaled production. We provide Cpk studies, process window definition and supply chain readiness reviews.

Validation & documentation

FAI reports, PPAP submissions, Cpk capability studies, PFMEA, process documentation and full traceability for regulated industries.

Prototype → NPI → Mass Production

Quality, Testing & Certifications

ISO 9001 aligned processes, AQL inspection, CMM and 3D scanning, SPC and material certifications (RoHS, REACH, UL, FDA where applicable). We perform mechanical testing, environmental testing and lifecycle validation per customer specs.

Inspection & metrology

CMM, optical comparators, in‑line gauges, and custom inspection fixtures to ensure tolerance compliance and repeatable assembly quality.

Quality, Testing & Certifications

Industries We Serve

Automotive & EV

Automotive & EV

Powertrain parts, thermal enclosures, brackets and EV upgrade components with automotive grade processes.

Power Electronics & Energy

Power Electronics & Energy

Housings, busbars, cold plate brackets and assemblies for converters and inverters.

medical devices ct-scan

Medical & Lab

Biocompatible plastics, precision machined components and clean assembly workflows.

telecommunication

Telecom & Datacom

Racks, modules, and injected parts for high-density networking equipment.

robotic-arm (2)

Industrial & Robotics

Robust castings, machined parts and assemblies for automation systems.

audio

Consumer & Audio

Aesthetic finishing, mass automation, speaker and audio structural components.

Case Studies & Examples

Die Cast Housing for EV Charger

Die Cast Housing for EV Charger

Custom die cast aluminum housing with CNC critical features and powder coat finish — moved from prototype to MP with full PPAP documentation.
Overmolded Connector Assembly

Overmolded Connector Assembly

Insert molded connector with LSR sealing, wire termination and functional testing for outdoor telecom application.

Frequently Asked Questions

What files do you need to start a quote?
A 3D CAD model (STEP preferred) and a drawing/PDF with critical dimensions, tolerances, material and target volumes. If CAD is unavailable, send detailed drawings and photos.
Yes — rapid prototyping options include CNC short runs, soft tooling for injection molding, 3D printing and sample die casting. Lead times vary by process; typical CNC prototypes ship in days and soft tooling prototypes in 2–3 weeks.
We sign customer NDAs, control access to sensitive files and offer secure exchange channels for drawings and CAD. Ask for our standard NDA during RFQ submission.

Start Your Custom Component Project

Upload your drawings or CAD and tell us your target volumes and timelines. We’ll return manufacturability feedback, cost‑down suggestions and an estimated lead time — typically within 24 business hours.
We make it fast, easy, and risk-free to get started.
Get Free Quote in 30 Minutes

All uploads are secure and confidential

Samples in 1 day, $50-200 fee refunded on 100+ units
Get a Quote in 30 Minutes
All uploads are secure and confidential.