Solutions · Custom Mechanical Manufacturing
Custom Mechanical Manufacturing Solutions for High‑Performance Products
We design and manufacture custom liquid cooling solutions—from cold plates and manifolds to complete liquid loops—engineered to manage high heat flux, tight space envelopes, and demanding reliability requirements.
🛠️ Multi‑Process CNC, Molding 📈 Prototype → MP (EVT / DVT / PVT)
📊 DFM / DFMA Cost Optimization 🏭 Global Mfg + Dallas VMI / JIT Stock
Precision CNC & Enclosures
High‑tolerance machined components and housings in aluminum, stainless, and engineering plastics for demanding applications.
Molded & Cast Mechanical Components
Injection molded, die cast, and rubber/silicone parts with tooling engineered for long‑term stability and repeatability.
Assemblies & Integrated Modules
Turnkey mechanical and electromechanical assemblies, including fasteners, seals, wiring, and functional testing.
Why Choose Our Custom Mechanical Manufacturing Solutions
We act as an extension of your engineering and supply chain teams, consolidating multiple processes and suppliers into a single coordinated manufacturing solution.
Multi‑Process Capability Under One Roof
We cover the core processes you need for modern mechanical systems, reducing interfaces and hand‑offs between different vendors.
- CNC machining (metal & plastic) for precision features
- Injection molding, die casting, and extrusion for volume parts
- Sheet metal, stamping, deep draw, and welding for structures
Engineering‑Driven, Not Just Part‑Driven
Our engineers work directly with your designers to align requirements, tolerances, finishes, and cost targets before parts hit the shop floor.
- DFM / DFMA reviews and cost‑down proposals
- Material and process trade‑off studies
- Support for GD&T, stack‑up, and tolerance optimization
Built for Programs, Not One‑Off Jobs
We support you from early prototypes through ramp‑up and long‑term mass production, with documentation and quality systems to match.
- Prototype & EVT support with fast-turn builds
- DVT / PVT builds with process tuning and Cpk
- PPAP, control plans, and ongoing quality monitoring
From Concept to Stable Mass Production
Our workflow takes your mechanical design from CAD to qualified, repeatable production, with clear hand‑offs at each stage.1
Requirements & DFM Review
- Review drawings, 3D models, and functional requirements
- Identify risk areas, tolerance traps, and cost drivers
- Propose design & process changes where beneficial
2
Prototyping & EVT Builds
- Rapid parts via CNC, soft tooling, or bridge tooling
- Assembly trials and functional fit checks
- Initial measurement reports and feedback to design
3
Prototyping & EVT Builds
- Tooling tuning and process parameter optimization
- FAI, capability studies, and initial Cpk data
- Refinement of assembly jigs and work instructions
4
Mass Production & Lifecycle Support
- Stable production with defined control plans
- Continuous improvement and cost‑down opportunities
- Dallas warehouse, VMI / JIT and after‑sales support
Download Liquid Cooling Design Checklist
Core Mechanical Manufacturing Capabilities
A broad process portfolio allows us to optimize each component for the right combination of performance, cost, and scalability.
CNC Machining (Metal & Plastic)
- 3‑, 4‑, and 5‑axis milling and turning
- High‑tolerance features and tight GD&T requirements
- Complex housings, brackets, and precision components
Molding, Casting & Extrusion
- Injection molding for engineering plastics
- Die casting for aluminum and zinc components
- Aluminum, rubber, and silicone extrusion profiles
Sheet Metal & Fabrication
- Stamping, deep draw, and progressive dies
- Laser cutting, bending, and forming
- Welding (TIG, MIG, laser) and mechanical assembly
Rubber & Silicone Components
- Compression, transfer, and LSR molding
- Seals, gaskets, overmolds, and vibration isolators
- Material selection for temperature and chemical resistance
Surface Finishing & Coatings
- Anodizing, hard anodizing, and color anodizing
- Powder coating, painting, and plating
- Brushing, blasting, polishing, and laser marking
Assembly & Integrated Modules
- Mechanical and electromechanical assemblies
- Fastener, seal, and insert installation
- Functional tests and packaging for shipment
Typical Design Parameters We Optimize
| Requirement Area | What We Review | How We Add Value |
|---|---|---|
| Geometry & Tolerances | Critical dimensions, GD&T, and stack‑ups across parts and assemblies. | Identify over‑tight tolerances and propose cost‑effective alternatives while maintaining function. |
| Material & Process Choice | Selected alloys, plastics, rubbers, and intended manufacturing routes. | Recommend alternate materials or processes to improve cost, lead time, manufacturability, or performance. |
| Surface & Cosmetic Requirements | Ra, color, gloss, texture, branding, and visible‑surface expectations. | Align cosmetic standards with realistic finishing options and inspection criteria to avoid rejects. |
| Assembly & Service | Fastening, sealing approaches, access clearances, and assembly sequence. | Design for easier assembly, fewer tools, and better field serviceability and reliability. |
Quality, Documentation & Supply Chain Integration
Mechanical parts are only as good as the processes and logistics that support them. We connect manufacturing with quality systems and global fulfillment so your program runs smoothly over the long term.
Quality & Documentation
ISO 9001 quality management framework FAI, PPAP, Cpk studies, and control plans for key features Inspection reports, CoCs, and material traceability
Supply Chain & Logistics
EXW, FOB, CIF, and DDP shipping options Dallas warehouse with VMI / JIT programs Packaging engineering for safe and efficient transport
Where Our Custom Mechanical Solutions Are Used
Our parts and assemblies support OEM programs in automotive & EV, robotics, UAV, medical, outdoor, and specialty consumer markets.
Automotive, EV & Mobility
- Structural brackets, housings, and covers
- Custom enclosures for inverters, chargers, and controllers
- Aftermarket and motorsport upgrade components
Robotics, UAV & Industrial
- Robot frames, joints, and mounting hardware
- Precision machined parts for motion systems
- Lightweight structures for UAVs and automated equipment
Medical, Outdoor & Specialty Devices
- Medical and laboratory equipment components
- Outdoor, sporting, fishing, and tactical products
- Consumer and audio/photography hardware housings
Ready to Build Your Next Mechanical System?
Share your drawings, target volumes, and timeline. Our team will propose manufacturing routes, DFM improvements, and a path from prototype to mass production.
1
Upload Drawings for Manufacturing Review
Attach STEP/IGES/PDF files and basic requirements. Receive engineering feedback and a quote outline within 24 hours.
2
Schedule an Engineering Consultation
Discuss materials, tolerances, processes, and assembly strategies with our mechanical and manufacturing engineers.
3
Request Sample Components
Evaluate our machining, molding, casting, and finishing quality with sample parts and coupon pieces tailored to your needs.
